• MPM ~ PIPE CUTTING MACHINE

    The MPM pipe cutting machine features servo driven rollers that fully support and rotate pipe during cutting. Lifter conveyors engage for automatic loading and unloading.

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  • MASTERPIPE® MINI PIPE PROFILER

    For many shops, cramped for space and on a tight budget, improving quality and boosting production can make all the difference. The MASTERPIPE® Mini Pipe Profiler can cut pipe or tubing to length quickly and efficiently.

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  • MTC ~ MASTERTUBE CUTTER

    The MasterTube machine is ideally suited to miscellaneous steel construction like space frames, pedestrian handrails, recreational structures, and automotive aftermarket components.

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  • VAS - VERNON ABRASIVE SAW

    The VERNON Tool™ abrasive saw relies on a simple combination of powered turning rolls and high speed abrasive wheels to perform straight cuts and weld preparation bevels.

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  • SERVICE ~ WE ARE HERE TO HELP

    For service regardless of the age of your machine, condition, or warranty status: Phone: (775) 673-2200 Email: Service@VernonTool.com

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  • MPP - MASTERPIPE™ PROFILER

    The MPP improves pipe fabrication productivity and quality by consolidating set-up, programming and pipe cutting into one operation.

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Welcome to Vernon Tool - The Manufacturing Leader in Industrial Pipe Cutting and CNC Pipe Profiling



Celebrating 50 Years of Pipe Cutting Automation

Feb 18, 2015

50 years Vernon Tool

 

Following World War II, the pipe fabrication industry was faced with interesting opportunities and challenges, and Ward Blackburn, owner of Vernon Tool, realized there was an opportunity to introduce an emerging technology that would take the industry to new heights.

 

This technology was the Vernon Pipe Cutting Pantograph, which could accurately reproduce a cut profile on another pipe end. By advertising the pantograph with a gravity conveyor system and a straight cut-off carriage assembly as a system, customers were drawn to having a "one man pipe shop" of their own.

 

With this system, one man controlled all the loading, cutting, and unloading from a single operating control panel. This idea provided a way to eliminate cranes and forklifts and speed the time involved in loading and unloading large pipe. The machine made straight and beveled cuts to any length, as the free-rolling carriage was positioned anywhere along the length of the machine.

 

Over time, improvements to the pantograph included: a complete operating control console, two vertical torch arms with racks and pinions for raising and lowing the torches, a blow-hole eliminator, an out-of-round compensating device, the scale and pointer attachment, solenoid-operated gas valves, regulating valves, electric torch lighter, and a retractable stop. 

 

Vernon torch

Vernon Tool became a name to know and trust in the petroleum, construction, aircraft, and tank industries. Over the years, power, transportation, offshore, pressure vessel, process, and structural industries also adopted Vernon Tool machines—because the Vernon Tool centralized cutting procedures within a controlled environment were a great help to improve quality and reduce labor costs. 

 

After developing the outstanding pantograph features, Vernon Tool began manufacturing other pipe cutting solutions, including the Vernon Abrasive Saw (VAS).

 

Even though abrasive cutting was an established technology, the innovations developed by the Blackburns began satisfying higher quality and productivity standards. Vernon Tool machines added pipe rotation, precision hydraulic feeds, roller conveyors, and high-speed abrasive blades. These features were combined into a machine that can swiftly sever pipe in a single optimized material-flow operation with a single operator. Unsafe practices, such as operators balancing heavy work pieces and simultaneously operating overhead cranes and forklifts, were no longer a concern. The Vernon Abrasive Saw machine was safer, faster, and produced higher quality products.

 

As the pipe cutting industry expanded and automation became the norm, Vernon Tool saw these challenges as an opportunity to offer a customized solution for improving processes for the entire shop. This prompted the development and production of the MPM Pipe Cutting Machine, MasterPipe® Profiler, Master Tube Cutter, and the MasterPipe Mini Profiler

 

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Over the past 50 years, through hundreds of custom installations, Vernon Tool has established a few fundamental principles to use when laying out any pipe shop:


  1. 1.     Organize the material flow so that it flows in one direction from raw material to finished pieces.

  2. 2.     Minimize material handling. Employ powered conveyors and automatic feed systems instead of overhead lifting devices. Pipe stands with casters or carts transport pipe efficiently after flanges and fitting have been fit up.

  3. 3.     Provide buffers between operations to accommodate different cycle times, production run interruptions, downstream bottlenecks, and scheduling changes. Pipe storage racks allow you to roll pipe into and out of the conveyor line to suit production efficiency.

  4. 4.     Centralize cutting operations for improved organization, cleanliness, and supervision. Distribute finished pipe by conveyors or carts, but allow overhead clearance for bridge or jib cranes with which to remove scrap and remnant pieces.


      5.    Analyze and re-analyze your operation. Compare cutting carriage speeds versus conveying speeds. It may be better to move the cutting carriage than to reposition the pipe between cuts. Check and adjust the variables for the optimal sequence: length of carriage travel, rapid traverse speed, lengths and types of finished pieces, and material handling time.
    ______________________________________________________________________________________MPM material flow

    MPM pipe flow

 

The solid quality, adaptability, and long-term commitment to customer satisfaction attracted The Lincoln Electric® Company to Vernon Tool. In 2007, the 120-year-old maker of welding equipment acquired Vernon Tool and later created Lincoln Electric Cutting Systems, investing in an all-new production facility in Reno, NV.

 

As Vernon Tool celebrates its 50th Anniversary of automated pipe cutting solutions, with over 850 installations worldwide, we remain committed to excellence and to the success of our customers. 

 
50 years

 

Celebrating 50 Years

Success Stories

The introduction of the VERNON Tool MPM-5 condensed the time-consuming process of layout, material loading and cutting into one automated step.
Ganotec West | Acheson, Alberta
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News

Join Us at OTC 2016!

Vernon Tool will have our MPM on display at the 2016 OTC show in Houston, Texas. The show dates are May 2-5. Our booth is in the NRG Center at booth #5255. Come join us to view our MasterPipe Mini pipe cutting machine in action! 

Apr 7, 2016 |

Turning roll versus chucking machines

The primary advantage of Vernon Tool Pipe Cutting equipment is our roller bed and conveyor design that offers heavy-duty reliability, safe and simple operation, and efficient material handling.
Apr 5, 2015 | Article

Win MPM Free Upgrade

Vernon Tool offers FREE upgrades to Win MPM software. Find out how you can receive your software upgrade at no cost.
Apr 3, 2015 |

Celebrating 50 Years of Pipe Cutting Automation

It began with the "one-man pipe shop" known as the Vernon Pipe Cutting Pantograph aimed at saving time and money on your pipe fabrication work. Read more about how Vernon Tool evolved over the past 50 years!

Feb 18, 2015 | Celebrating 50 Years

Students Visit Lincoln Electric Cutting Systems

RENO, Nev.-- These days, fabrication has gone high-tech. The jobs that come with it are highly skilled and highly paid. Local metal shop students on Wednesday were out of the classroom and onto the production line. >>Read Full Article and View Video

Oct 6, 2014 | Future Manufacturers

Request a Quote Today or Give Us a Call at (775) 673-2200

Our QuickForm is a simple way to complete a request for quote in less than 60 seconds. Click here to Request a Quote now.
Aug 14, 2014 | Request a Quote

Schedule Your Free Online Demo Today!

Windows-based operating software collects and converts cut data into machine instructions to ensure simple start-up and user-friendly interaction between the operator and the machine. Let us show you just how easy it is! Click here to request your free online demo.

Aug 6, 2014 | Online Demos

Vernon Tool Masterpipe Mini Profiler Demo

CNC Pipe and round tube cutting made simple with the Vernon Tool Masterpipe Mini Profiler. Check out this video demo! http://youtu.be/cx4PtUPfua0
May 28, 2014 | Featured Product

PythonX Structural Steel Fabrication Machines

PythonX is the robotic CNC plasma cutting system that has revolutionized structural steel fabrication. PythonX calculates the cutting path and sequence, moves the beam into position, and starts making all the needed cuts and features.

>>Click Here to Visit PythonX.com

Apr 29, 2014 | Featured Product

Vernon Tool Improves Production Lead Times.

Streamlining Vernon Tool's fabrication processes

has resulted in a significant reduction in assembly times.

Apr 3, 2014 | Faster Lead Times

Vernon Tool Pipe Cutting Machines Introduces Tekla® Structures 3D XML- Format Support

Vernon Tool’s WinMPM software now has a built in converter to read Tekla’s industry standard XML format
Apr 3, 2014 | Vernon Tool News

Lincoln Electric’s New MASTERPIPE® Mini Profiler Delivers Efficient, Accurate Pipe Cutting in a Small Footprint

Entry-level machine features powerful, dual-axis CNC controls to easily cut pipe or tubing of multiple lengths, diameters

>>Read More

Dec 12, 2013 | Featured Product

Financing Now Available

Customers have the option of taking advantage of a custom package of financial service options to make it easy to choose the plan that's right for you! Call a sales representative today to find out more (800) 452-1542

Feb 27, 2013 | Financing Now Available
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